Bimba IntelliSens Bedienungsanleitung

Hardware ManualIntelliSense® Manual

IntelliSense® Manual10Functionality• Cylinder condition monitoring based on status LEDs on SIM unit• By conguring a MODBUS RTU network between the

IntelliSense® Manual11Sensor InstallationMedia CompatibilityThe IntelliSense® pressure sensor is designed to be used with clean dry air. A 5 micron l

IntelliSense® Manual12 Figure 4: Sensor cable installationMaxTorqueFingerTight(2.0In.lb/0.23Nm)StraightConnectortotheSIMMaxTorque3.5In.lb/

IntelliSense® Manual13IntelliSense® Data Gateway Installation (optional)Mounting the IntelliSense® Data GatewayThe IntelliSense® Gateway is provided w

IntelliSense® Manual14The following user interface will then appear:Figure 33: Multi-SIM Monitoring ScreenCongure the IntelliSense® Data GatewayData

IntelliSense® Manual15Data Gateway Cylinders / SIMsThis page is for adding connections to SIMs that the Data Gateway will monitor. For more informatio

IntelliSense® Manual16Data Gateway Network SettingsThe Data Gateway is a TCP/IP v4 device and following network settings can be made to enable communi

IntelliSense® Manual17Figure 38: Wireless Network SettingsWiFiWhen the included wireless adapter is connected to the Data Gateway, the following wirel

IntelliSense® Manual18 Figure 39: Wired network settingsUpdate Gateway SoftwareIf connected to the internet, it is possible to update the software on

IntelliSense® Manual19 Figure 40: IntelliSense® Data Gateway Software Update

IntelliSense® Manual2 Scope of this ManualThis instruction manual supports Bimba standard components only. If special components, including but not l

IntelliSense® Manual20SIM InstallationDIP Switch SettingsThe IntelliSense® SIM module has a bank of DIP switches that allow for a variety of different

IntelliSense® Manual21Network Conguration/MODBUS SettingsDIP switches 1-4 should be treated as one switch, either all ON or all OFF. When this set is

IntelliSense® Manual22DIN Rail Mount - included with the SIM are clips for mounting to 35mm DIN rail. The clips attach to the rear of the SIM back pla

IntelliSense® Manual23Connecting to the SIMThe SIM connects to the USB port of a PC or Data Gateway with the USB programming cable or through a USB se

IntelliSense® Manual24Add or Congure a SIM on the PC or GatewayEnsuring that the SIM has two sensors connected, with a SIM connected to a gateway usi

IntelliSense® Manual257. The software will show a message indicating success and the SIM will appear in the Cylinder list as “un-known” and the full

IntelliSense® Manual26Editing SIM CongurationFigure 14: Cylinder Cong buttonAny SIM in the main list can be congured by selecting the “Cong” butto

IntelliSense® Manual27button shown in the gure below.Figure 16: IntelliSense® Mode SelectionIdenticationWhen in Cylinder Monitoring mode, three piec

IntelliSense® Manual28store these. These baseline values are then displayed in the Alert Detection section of the conguration screen.Figure 19: Basel

IntelliSense® Manual29To aid in determining the parameter limits for the alerts, the values from the baseline of the cylinder are displayed for refere

IntelliSense® Manual3ContentsIntelliSense® Operating Modes ...

IntelliSense® Manual30Event detection parameters dene how often an estimate for the remaining cylinder life is made based on the ob-served change in

IntelliSense® Manual31MODBUS SettingsEnter the MODBUS parameters used on the network.Figure 25: MODBUS settings• Slave address: enter the node or sla

IntelliSense® Manual32Update SIM FirmwareIf it is necessary to update the SIM rmware, this can be performed with a le downloaded to the user’s machi

IntelliSense® Manual334. Return to the SIM “Cong” screenFigure 28: Return to Cylinder Cong Screen5. Select the “Update SIM Firmware” command and s

IntelliSense® Manual34Using IntelliSense®Sensor Interface Module LightsBoot load modeIf the SIM is connected to a Data Gateway or a PC running the Int

IntelliSense® Manual35Using IntelliSense® with a PC or Data Gateway Top Menu BarThe Top Menu bar is located in the top right corner of the screen and

IntelliSense® Manual36 Figure 44: Multi-SIM StatusSIM StatusThe SIM status screen shows the current state of the SIM and connected cylinder, and gives

IntelliSense® Manual37Operating Condition Extend Time: Current measured time for the cylinder to extendRetract Time: Current measured time for the cyl

IntelliSense® Manual38 Figure 45: Cylinder Status Screen SIM CongurationAll of the parameters for the selected SIM can be reviewed and edited on this

IntelliSense® Manual39 Figure 46: Cylinder Monitoring ScreenExportFrom the export page, it is possible to download data logged to the Data Gateway. Th

IntelliSense® Manual4IntelliSense® Operating ModesThe IntelliSense® Sensor Interface Module (SIM) can be operated in two modes, Cylinder Monitoring or

IntelliSense® Manual40 Figure 47: Data Export ScreenPressure and Data ExportLogged data can be exported to the user’s local machine for further anal

IntelliSense® Manual41 Alert Data – The following will output the state of the alarm at the time of the measurement. A value of 1 indicates that

IntelliSense® Manual425. The date and time range for the exported data can be entered as an interval between two points in time, dened as a date and

IntelliSense® Manual43baseline. If numerous snapshots are being taken within short periods of time that show an oscillation of performance, i.e. a dec

IntelliSense® Manual444096 Retract time was above limit2048 Retract time was below limit1024 Extend time was above limit512 Extend time was below limi

IntelliSense® Manual45Register Description Size Register Description Size40001Pressure of port 1 in absolute tenths of PSIa 2 Bytes40023Pressure Failu

IntelliSense® Manual46The IntelliSense® SIM also stores the Real Time Clock Data and Identication labels, congured by the user, as ASCII data in the

IntelliSense® Manual47To use the 2 EOT outputs of the IntelliSense® SIM unit, conrm DIP switch 9 is OFF and use the following the dia-gram:Figure 57:

IntelliSense® Manual48Technical SpecicationsIntelliSense® Sensor Interface Module

IntelliSense® Manual49IntelliSense® Pressure / Temperature Sensor

IntelliSense® Manual5IntelliSense® ArchitectureIntelliSense® is designed to be scalable in its implementation. It is easy to go from a single standalo

IntelliSense® Manual50IntelliSense® Data Gateway

IntelliSense® Manual51IntelliSense® Fittings

IntelliSense® Manual52Available AccessoriesAccessories Part NumberIntelliSense® Data Gateway ISG-01IntelliSense® Junction Block ISH-R04IntelliSense® 2

IntelliSense® Manual53IntelliSense® TroubleshootingFAQApplicationQ: Can I use the IntelliSense® for single acting or reverse acting actuators? A: Not

IntelliSense® Manual54Q: Can I use IntelliSense® to only offer alarms when there are changes in temperature and/or pressure?A: IntelliSense® offers co

IntelliSense® Manual55HardwareIntelliSense® Pressure / Temperature SensorQ: Does the location of the sensors matter in relation to the actuators press

IntelliSense® Manual56Q: What is the recommended ltration for the sensors?A: It is recommended that IntelliSense® be installed with a Class 3 ISO-857

IntelliSense® Manual57SoftwareQ: Why does the Estimated Days Remaining, Estimated Cycles Remaining, and Estimated Life Remaining show a green check ma

IntelliSense® Manual58AppendixNetwork DrawingsDrawing 1

IntelliSense® Manual59Drawing 2

IntelliSense® Manual6Power ArchitectureThe IntelliSense® SIM should be connected to a Class 2, limited power source or limited-energypower source.Th

IntelliSense® Manual60Drawing 3

IntelliSense® Manual61Drawing 4

IntelliSense® Manual62Drawing 5

IntelliSense® Manual63Drawing 6

IntelliSense® Manual64Drawing 7

IntelliSense® Manual65Drawing 8

IntelliSense® Manual66Drawing 9

IntelliSense® Manual67Drawing 10

IntelliSense® Manual68Pin on RJ45 Signal1RXD02RXD13NA4TXD15TXD06NA7Option V+8CommonCable Pin OutsPNEUMATIC ACTUATORS • ELECTRIC ACTUATORS • HYDRAU

IntelliSense® Manual7• Data Logging, Online Monitoring, and MODBUS RTU Network / and PLC discrete inputsAll of these setups can support multiple SIM

IntelliSense® Manual8Data Logging and Remote Monitoring / with PLC Discrete Input (appendix drawing 3 and 4)With this setup the user may connect to th

IntelliSense® Manual9Functionality• Cylinder condition monitoring based on status LEDs on SIM unit• By conguring a MODBUS RTU network between the u